What Are the Critical Failure Modes in Production Inference Optimization?
Memory Exhaustion from KV Cache
The most common catastrophic failure. When concurrent requests with long contexts exceed device memory, the system either crashes with OOM or triggers emergency eviction that destroys in progress sessions. A 7B model with 14 GB weights and 0.5 MB per token KV cache can only support 20 concurrent 1,000 token sessions on a 24 GB GPU before hitting the limit. Traffic bursts that arrive faster than requests complete cause memory to climb until failure. Without admission control, this manifests as sudden service outage rather than graceful degradation. Production systems must monitor memory utilization and start rejecting or queuing requests when utilization exceeds 80%.
Batching Tail Latency Explosions
Static batching forces all requests in a batch to wait for the longest sequence to complete. If one request generates 2,000 tokens while others need only 100, the short requests experience 20x longer latency than necessary. Bursty arrival patterns interact badly with fixed micro batching windows: if 50 requests arrive simultaneously during a normally quiet period, the batching window fills instantly and subsequent arrivals must wait for the entire batch to finish before starting, creating a latency spike that persists for seconds. Continuous batching mitigates this but requires careful tuning of maximum batch size and per request token budgets.
Silent Quality Degradation from Quantization
Outlier activations in certain layers cause large errors when quantized aggressively. These errors accumulate over long sequences, producing late token quality problems: a response might start coherently but degrade into repetition or nonsense after 1,000 tokens. KV cache quantization to INT8 or lower can cause attention distribution drift, where the model attends to slightly wrong tokens and produces subtly incorrect continuations. This is particularly insidious because aggregate metrics like perplexity might show only small changes while specific reasoning tasks fail significantly.
Caching Correctness Risks
Incorrect cache key construction leads to serving stale or wrong results: a prompt that differs only in a parameter value might match a cached prefix and return an answer for the wrong parameter. Model updates invalidate cached responses, but if invalidation fails, users receive outputs from the old model. Personalization makes caching difficult because user specific context creates near zero hit rates unless carefully abstracted, yet over aggressive abstraction risks leaking information across users.